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We specialize in sheet metal fabrication, CNC machining, metal stamping, welding, and assembly. Our one-stop support helps save time, reduce costs, and improve efficiency.

our factory operates under an ISO 9001:2015 quality management system to ensure consistent quality and reliable delivery.

Custom Copper, Brass & Aluminum Crimp Terminals and Cable Lug Manufacturing

Custom Electrical Connection Components

From Terminal Geometry to Repeat Production

Hongming Sheng manufactures drawing-based cable lugs, crimp terminals and metal connection components using stamping, forming and CNC machining.

Our engineering review connects material, conductor interface, mounting geometry, plating and inspection requirements before production begins.

E-MAIL: info@hms1688.com

Product Forms

Ring, fork, eyelet, tubular and fully customized profiles.

Base Materials

Copper, brass, aluminum and stainless steel where appropriate.

Manufacturing

Stamping, forming, cutting, machining and secondary assembly.

Surface Options

Tin or nickel plating, polishing and drawing-specified finishes.

Representative Terminal Components

These project images illustrate different terminal geometries and manufacturing routes. Final material, dimensions and finish are produced according to the approved customer drawing.

Terminal Manufacturing Video

Watch examples of terminal and metal connection component production.

Engineering Inputs That Shape the Terminal

Start with the connection

The drawing alone may not explain every functional requirement. Sharing the conductor, mating part and operating environment helps the team review a suitable production route.

  • Conductor or cable size
  • Stud, bolt or mating-hole dimensions
  • Current-carrying and mechanical requirements
  • Temperature, moisture and corrosion exposure
  • Assembly direction and available installation space
MaterialGrade, temper, thickness and conductivity requirements
Crimp AreaBarrel geometry, wall thickness, conductor range and applicable crimp specification
Mounting AreaHole size, center distance, flatness, bend direction and contact face
Surface FinishPlating type, thickness, contact zones, masking and appearance criteria
VerificationDimensions, conductivity, pull force or other tests defined by the project

From Drawing to Finished Components

Drawing Review

Confirm revision, material, geometry, finish, quantity and functional interfaces.

Process Planning

Evaluate stamping, forming, CNC machining, tooling and secondary operations.

Sample Approval

Prepare samples or tooling when required and confirm agreed acceptance criteria.

Production Control

Manufacture repeat parts with key dimensional and finish checks.

Quality Planning for Electrical Terminals

Incoming Material

Material grade and thickness are checked against the approved production requirements.

Critical Dimensions

Mounting holes, widths, bends and mating interfaces receive focused dimensional review.

Forming Condition

Cracks, burrs, deformation and edge condition are evaluated where relevant to the part.

Plating & Finish

Coverage, appearance and protected areas are reviewed to the agreed specification.

Batch Documentation

Required material certificates or inspection records should be identified in the RFQ.

Specified Testing

Electrical or mechanical testing can be reviewed when standards and acceptance values are provided.

Important: Conductivity, pull-force and other functional tests are project-specific. Include the applicable method, sample frequency, acceptance value and reporting requirement before quotation.

Typical Application Areas

Battery & Energy Storage

Cable ends and connection components for battery and power assemblies.

Power Distribution

Terminal parts for switchgear, distribution equipment and electrical systems.

Industrial Equipment

Grounding, bonding and wiring connections used in machinery and control equipment.

Prepare Your RFQ

For a more accurate manufacturing review, submit the current file revision and clearly identify critical requirements.

STEP, DWG and PDF files are preferred. A sample or clear sketch can also be reviewed during early development.

  • Material grade, thickness and temper
  • Conductor size and mating-component information
  • Critical dimensions, tolerances and contact faces
  • Plating specification and protected areas
  • Prototype quantity and repeat-production forecast
  • Testing, certificates, packaging and labeling requirements

Any proposed manufacturing change will be discussed with the customer before the drawing or specification is revised.

Discuss Your Custom Terminal Project

Send the drawing, application information and quantity for a manufacturing review and quotation.

Customer drawings, samples and technical data are handled confidentially. NDA support is available for OEM projects.

E-MAIL: info@hms1688.com

Upload Drawing & Get Quote
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Our email: info@hms1688.com

Contact us and just send us your drawing (SolidWorks,ProE,CAD,PDF,DXF...)

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