Manufacturing Routes for Custom Terminal Parts

Progressive Stamping

Successive cutting and forming operations for suitable high-volume terminal designs.

Transfer Stamping

Multi-stage forming reviewed for parts whose geometry and handling suit a transfer process.

Deep Drawing

Drawn shells or cup-shaped features where required, subject to material and formability review.

CNC Machining

Machined conductive parts with bores, threads, mounting faces and other drawing-defined features.

Select the Material for Its Electrical and Mechanical Role

Specify the exact alloy, temper and thickness. Materials used in a terminal assembly serve different purposes and should not be treated as interchangeable.

Copper

Commonly selected for conductive paths where electrical performance is a priority. Include the required grade and condition.

Brass

Available for contact and connector geometries that need an appropriate balance of conductivity, strength and forming behavior.

Aluminum

A lightweight option for specified electrical designs. Define the alloy, joining method and mating interface.

Stainless Steel

Can serve structural or fastening functions where specified; it is not a direct conductivity substitute for copper.

Define the Connection Before Tooling

Current capability depends on the complete connection and operating conditions. A material choice or dimensional inspection alone does not establish an assembly's current rating.